Ensure precise die geometry, identify wear at an early stage, and maintain uniform cable diameter with advanced die inspection solutions with SIPCON’s Die inspection microscope
| Parameter | If Too Small | Effects | If Too Large | Effects |
|---|---|---|---|---|
| Entry Angle | Sharp entry | Scratches, surface cracks, lubrication problems |
Overwide entry | Poor guidance into reduction zone, lubricant washout |
| Reduction Angle | Too shallow | High friction, overheating, high force, more die wear |
Too steep | Poor material flow, internal cracks, uneven reduction |
| Bearing Length | Too short | Size instability, ovality, poor surface |
Too long | Excess friction, higher drawing force, die overheating |
| Exit Angle | Too small | Wire rubs against die exit, surface scratches |
Too large | Weakens die edge, risk of premature die chipping |
High-precision optical coordinate measuring machines with granite guideways, air balanced z-axis and servo controlled motion provide fast, reliable and accurate inspection for manufacturing industries such as aerospace, automotive, heavy engineering and defence
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