Why Die Geometry Inspection is Critical in Wire Drawing?

The geometry of a drawing die directly affects wire diameter, surface finish, and drawing efficiency. Even small variations in die angle or bearing length can lead to

Inconsistent wire diameter
Surface defects in wire
Increased friction during drawing
Higher die wear and replacement cost
Production quality issues

Die Genie – Precision Die Geometry Measurement System

Die Genie is a high-precision measurement system designed to inspect the internal geometry of drawing dies quickly and accurately

User friendly VMM for better edge detection

3D Inner hole measurement

Features a specialized optical imaging system for accurate inner hole measurements

Green Collimated Light Technology

Uses green collimated light to illuminate contours clearly, improving measurement precision and visualization.

Multi-Sensor CNC with three measurement systems in one

Customizable Reports

Exports detailed inspection reports in both Excel and PDF formats for seamless documentation and analysis

Critical Die Parameters measured by Drawing Die Genie

This helps manufacturers ensure the die meets the required drawing specifications and performance standards

Die angle
Bearing length
Reduction angle
Approach angle
Die profile geometry
Wear and geometry deviation

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Ideal for precision checks on heavy-duty machinery

High-precision optical coordinate measuring machines with granite guideways, air balanced z-axis and servo controlled motion provide fast, reliable and accurate inspection for manufacturing industries such as aerospace, automotive, heavy engineering and defence

Struggling with Die Wear & Profile Errors?
Speak with our drawing die measurement expert and achieve true micron-level precision

Shape-Independent Accuracy for any Geometry

Shape the Future with Confidence - Die Genie is Sipcon’s fast and reliable solution for measuring shaped dies—no matter how complex the profile. Designed for wire, cable, and extrusion industries, it removes operator error and delivers accurate, repeatable results with just one touch.